Continuous Multi Layer Cooling Suction Depanner Cupcake Production Line

Cake Making Equipment Cup Cake Muffin Cake Automatic Cake Production Line

Whether you want to make any kinds of cakes, such as cupcakes and muffins, filled cake, or decorated cakes, cake Rusk, SAIMAI can offer industry-leading equipment, production lines and turnkey plants.

SAIMAI has spent more than 20 years working with medium- and large-scale industrial-scale customers in China and Southeast Asia to improve and develop technology that can be tailored to different processing requirements such as cake size, shape and cake type.

From aeration mixer and depositors to tunnel ovens, injecting machines, depanners and packaging lines, the up- to –date technology from SAIMAI can handle any batter mixture, and final product, which can reduce labor and increase output and automation.

In addition to the slicing machine and drying oven, the line is suitable for producing cake rusk.

Saimai's tunnel oven has an independent temperature control function in each zone to ensure the uniform color and moisture content of each product baked. Advanced software and recipe storage functions make it easy to switch between products, and a special-designed ribbon burner or heat exchange system improve efficiency.

We can design the customized production lines as per your space and output. The clean-in-place, no product, no filling option reduces downtime, product waste and operator intervention. Before delivery to the customer, Saimai also tests all the machines that leave the factory.

The line is equipped with:

Aeration Mixing Machine

Oil Sprayer

Paper cup Dispenser

Cake Depositor

Tunnel Oven

Suction Depanner Needle Depanner,

pan Cleaning Machine

Injecting Machine

Multi-layer Cooling Belt Conveyor

Chocolate Coating Machine (optional)

Ultrasonic slicer (optional)

Drying Oven (optional)

Continuous aeration mixer

Aeration is critical to cakes. Developed in the mixer, air bubbles in the batter provide much of the cake’s structure and volume. Aeration impacts a cake’s ability to rise in the pan.

Papercup dispenser

1. paper cup dispenser is designed especially for cakes

2. Running speed of paper cup dispener: 1-2 rows/ time, 25 cycles/min

3. Main frame in stainless steel, with height adjusting legs

4. Motorization made up of 1 motor for the rotating movements.

Oil sprayer

1: stainless steel structure complete with legs and height adjustable

2: motion through inverter controlled gear motor-

3:Fume containment hood in stainless steel

4 When the photoelectric switch get the signal of tray arrival, the sprinkler nozzle will begin to sprinkle oil in batch type according to the setting program.

5 The high-speed sprinkler nozzle canbe opened or closed quickly, which can guarantee the correct sprinkling position and avoid wasting oil.

6: Special sprinkling technology, the oil mist is similar with the thin oil droplets and seldom to volatilize, which can help to pollute environment.

7: When the baking tray is changed, the position of sprinkling nozzle and sprinkling program should be changed.

DEPOSITOR

1. Electrically controlled by PLC for semi-liquid fillings.

2 .This depositors include nozzles which is changeable in the width mounted on a bridge.

3. Standard range of volume is adjustable on the screen from 15 to 130 cc.

4. The capacity is adjustable up to 20-25strokes p/min. depending on the used materials and volume.

5. The operation in full synchronisation to the empty tray conveyor when the detector gets the tray arrival information.

6. The total depositor is built onto a fixed frame which is made of stainless steel and non corrosive materials.

7. The motor and reducer is mounted in the cabinet which is stand beside of the conveyor.

8 .The PLC with the touch screen is mounted on the top of the cabinet for easy operates.

TUNNEL OVEN

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel are insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3.Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. Which could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

SUCTION DEPANNER /NEEDLE DEPANNER/FLIP-OVER DEPANNER

1. The depanner works according to the vacuum -principle. This vacuum is obtained by a high-pressure fan which is equipped with a silencer. The depanner is installed in the baking tray conveyor system. Depending on the capacity, products of more baking trays are taken at the same time.

2. The products are taken by sucking-cups of silicone rubber. These sucking-cups are installed on an exchangeable plate which is a part of the vacuum chamber of the depanner. The vacuum chamber is pneumatically vertically moved during the picking and the placing of the products. The horizontal movement of the vacuum chamber is done by a frequency-controlled drive.

COOLING BELT CONVEYOR (SINGLE LAYER,MULTI LAYER COOLING CONVEYOR /CYCLE COOLING BELR CONVEYOR )

1 .FDA PU belt filling belt, with:

Support structure in stainless steel complete with legs and height adjustable

Motion through a gear-motor with inverter control

2: UV belt with length is 9m will be installed on each layer of cooling belt.

The ultraviolet lamp tube is installed above the conveyor belt Stainless steel protective cover

Jam and Cream Injection

1． Products arrangement Conveyor, the speed is faster than cooling conveyor as it must to separate the production to be the sections. The construction is same as the cooling conveyor.

2．The Jam and cream is injected by the injector, when the detector gets the products arrival signal, then inject 4g-10g/time.

Tray cleaning unit

The empty tray is transported to one turning pump which make the empty tray upside down, and residual material is carry out by means of roll brush which rotated backward one roll and the air gun blow , the air compressor provide the air to air gun.

Packaging and delivery: